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Resources & Engineering Library

Technical articles, interactive engineering tools, process flow diagrams, technology overviews and project references — organized for project engineers evaluating evaporation and crystallization systems. Content is written for engineering evaluation, not for marketing purposes.

Evaporation and crystallization technical articles and resources
Process Flow Diagrams

PFD Library

Annotated process flow diagrams for reference configurations. Diagrams are schematic and project-agnostic — actual PFDs are developed per project during detailed engineering.

Zero liquid discharge PFD: feed tank, softening, RO concentration, MVR forced-circulation evaporator, DTB crystallizer, centrifuge and dryer with mother liquor recycle

MVR + FC Crystallizer ZLD

Single-train ZLD on high-TDS brine where electric utility is cheaper than steam

Three-effect evaporation train with DTB draft-tube-baffle crystallizer, elutriation leg and centrifuge, boiling temperatures per effect

3-Effect + DTB Crystallizer

Steam-driven concentration + crystallization for fertilizer-grade ammonium sulfate

MVR retrofit PFD on existing four-effect evaporator train with compressor package and condensate polishing

MVR Retrofit on Existing Train

Compressor integration on Effect 1 of a 3- or 4-effect train approaching boiler limits

Mixed-salt separation PFD: sequential forced-circulation crystallizers, hydrocyclones and centrifuges separating sodium sulfate and sodium chloride

Mixed-Salt Separation Sequence

Differential-solubility staging for binary NaCl / Na₂SO₄ salt systems

Mother liquor recovery PFD: secondary DTB crystallizer, elutriation leg, screen-bowl centrifuge with recycle and purge treatment

Mother Liquor Recycle Loop

Secondary crystallization with controlled purge for impurity management

Vacuum cooling crystallization PFD: multi-stage flash crystallizers with interstage vacuum levels, condenser, vacuum system and mother-liquor circulation

Vacuum Cooling Crystallization Train

Low-temperature crystallization for thermally sensitive organics (amino acids, citric acid)

Concentration and crystallization PFD: falling-film evaporator train with MVR compressor, Oslo cooling crystallizer, pusher centrifuge and fluid-bed dryer

Falling Film + Forced Circ.

Two-stage concentration: clean-liquor finishing followed by fouling-prone final-stage

High-COD wastewater treatment PFD: wet-peroxide oxidation, deammonization stripper, MVR forced-circulation evaporator and polishing crystallizer

High-COD Wastewater Train

Wet-oxidation pre-treatment + ZLD for pesticide / pharmaceutical effluents

Process flow diagrams on this page are reference configurations for educational purposes. They are not project-specific engineering deliverables and should not be used for construction, permit application or process safety review without re-validation under a formal engineering services agreement.

Interactive Tools

Interactive Engineering Tools

Free browser-based calculators for preliminary project evaluation — each tool runs on this site, no download or sign-up. Outputs are indicative screening values, to be validated during detailed engineering.

T1 · Evaporation Calculator

Binary mass-balance evaporation: three inputs return water removal rate, concentrate flow and concentration ratio instantly. Screening only.

T2 · Energy Comparison: MVR vs Multi-Effect

Compare annual purchased-energy cost of MVR vs 3/4/5-effect steam evaporation using your local steam and electricity prices.

T3 · Carbon Reduction Estimator

Estimate CO₂ reduction and carbon-credit value from a steam-to-MVR retrofit — Scope 1+2 screening with regional grid factors.

T4 · Crystallizer Selection Tool

Six process inputs return a recommended crystallization route and vessel configuration: FC, DTB, OSLO or stirred-batch.

T5 · ROI Calculator

Simple payback, 3-year net savings and annualized ROI from CAPEX, energy savings, maintenance rate and operating hours.

Project References

Project References

Authorized, anonymized case studies with documented feed, duty and process route — ZLD, crystallization, mother liquor recovery and MVR retrofit projects.

Case studies with documented feed, duty and process routeAuthorized for publication and anonymized. Browse the full project reference set for ZLD, crystallization, mother liquor recovery and MVR retrofit.Browse Projects & Case Studies →

Couldn't Find What You Need?

Tell us about your project. We can share project-specific references, PFDs and selection rationale under NDA where the public library is insufficient.

Request a Proposal

Send your feed characterization (TDS, COD, main salts, viscosity), throughput and product targets — we respond with a preliminary process route within two business days.